Gallery, Projects and General > Project Logs
90 degree V twin engine (my own design)
<< < (4/8) > >>
Krown Kustoms:
I love it so far and cant wait to see it run.
Brass_Machine:
Wow George!  :bow:

I love the engine! Do you plan to release the plans for it? I would LOVE to build it!

Eric
gbritnell:
Hi Eric, I have a complete set of plans for it. I'm up to 14 sheets now. I won't offer them till I'm finished with the engine, that way everything will be corrected for the next guy.
George
Brass_Machine:
Very cool George. I look forward to it

Eric
gbritnell:
Here's an update on the engine. I wanted to built the exhaust from .375 stainless tubing. I didn't have a bender sturdy enough to do the bending so I had to make another one. In my experience bending tubing, even with a good bender I get somewhat of a flat on the outside radius of the pipe. I spoke with a fellow builder and asked if he had ever used Cerro alloy to fill the tubing prior to bending. He said he did and had good luck with it. I ordered a small cube from Ebay (expensive stuff!)
 Once the alloy arrived and I had the bender built I set about bending the tubing. I put the alloy in an old coffee can and put this into boiling water, the alloy I got has a melting point of 154 degrees. I filled the first piece of tubing and when the alloy cooled I took it out to my big shop vice and proceeded to try out my new process. I clamped the tube into the bender, put a 12" adjustable wrench on the lever arm and started bending. It bent much easier than I thought it was going to. I took the piece of pipe out of the bender to check the bend, wow, absolutely perfect, no flat spot whatsoever.
 Now it was just a matter of making up the other bends and slowly fitting everything together. Being that the front exhaust pipe had to pass through the motor mount I decided to make it in two pieces and silver solder it together. The construction of the bender and the radius that I used wouldn't allow me to get two bends close together and beside that I didn't know how many pieces of pipe I would go through trying to get a good one.
 The rear pipe required different bends than the front pipe because I wanted it to stack on top of the front pipe. I think I have about 24 hours in the bender, cutting the tubing, filling with alloy, bending, melting the alloy out, filling and fitting the pieces and silver soldering everything together.
 I must say that I am quite pleased with the outcome. Even with the small connecting sleeve on the pipes I think it looks good.
 The first several pictures show the fitting up of the front pipes. I turned down a piece of aluminum to locate and support the pipe for soldering.






The next pictures show everything polished and assembled.
George













Navigation
Message Index
Next page
Previous page

Go to full version