Thank you Ron. "Play time" ....Stress relief in my book! Good tunes and machinery.... Takes away all those niggling thoughts about everyday life
Speaking of which.....
Got a little done tonight... Still got the base and a few bits to experiment with but....
The first, larger roll.

The two rolls for todays test.... Didn't even measure the dia! Just wanted one larger than the other


Right. The set up for cutting the relief for the tube. I couldn't quite remember what John said about the height of the cutter so, I put my cell to work and figured that if it was just slightly above centre then it would cut with the face of the end mill and then when the RT was turned the other way it would take off any slight ridges and leave a nice finish.... I used my mill stop to make sure that the two cuts lined up once mounted in the main tool. Seemed to work to plan anyhow!

Direction of rotation of the part was clockwise as you face the chuck (part moving upwards as turned) This shows the first 0.25mm cut coming round.

Then a shot of the large roll just about there. The last clockwise cut was followed by a rotation anti-clockwise to clean off any small grooves left by my turning of the RT handle.

The view from the side. See how the mill stop lighty touches the face.... I know it's in the right place

(sounds obvious but... To get the big roll in and up to the stop which can't be moved ....Cause it's a stop! I just opened the chuck jaws much wider than the roll size and slid it in between the sides of the jaws then held it steady while I closed the jaws and held it lightly to the stop.)

The rolls ready for use. If your wondering why the masive height of the rolls.... They will have another relief cut into the top half too.... Multi use (Idea a la Boggie!) I recon I could do upto 10mm anealed copper tubing in this..... Might try it one day?

And to prove it works.... Even if I haven't made the base bit or the end of the handle....

And the reason for the various roll sizes..

Well that's it till at least Thursday evening.... But I'm happy
Ralph.