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LED Shop Light
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wquiles:
John,

That is very cool  :beer:
HS93:
thank you for that Mr Stevenson I have orderd some

Peter


krv3000:
well dun
AlexanderMitchell:

--- Quote from: wquiles on May 26, 2012, 03:29:54 PM ---Several years ago I modded this WoodRiver LED Dual Power Shop Light (Item #149727, available from Woodcraft for $33) by using a severely under-driven P7 LED (200mA).  But that light has not been "enough", and I knew that with a plastic head I was limited to how much current I could feed the led lights.

So I decided to make my own metal head for these lamps so that I can get more use of them.  I started from a solid piece of Al:







I added some cooling grooves:



And using the Nichia 219's I made two prototypes:





I am using a frosted narrow and a frosted wide 20mm lens - how do they work?









With their flexible neck I can get the light where I need it, but this time I get plenty, beautiful, 4500K 92CRI light:



Here I am using one of them to cut more of the heads:







Since these work so well, I made some more for me, and a few more just in case:



I took 4x of them, sand blasted them, and then coated them with Moly Resin semi-gloss back:







Drill holes for LED wires:



And they are all done, ready for assembly:



I have been using these for the last two days, and they are working great.  The surface temp (via IR temp measurement) hovers between 100-110F, with an ambient temp of about 80F.  So they are definitely warm to the touch, but not hot enough to burn you when re-adjusting their aim.  As a point of comparison, my Electrix 50 watt incandescent gets to about 135F with the same ambient temp - you can't keep your hand on that one for long!


By the way, although I used the Nichia 219's here, I did build one LED Shop Lamp using the Cree XP-G Warm White (the Cree has a more throwy beam although both have the same narrow frosted optics).  The exposure is stepped down (these are fairly bright!).  Here you can see them side-by-side: the one that looks "white" is the Nichia:



Will

--- End quote ---
It is very hard job.. It seems every task is performed with perfection..Thanks for sharing pics and other details
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