I found a piece of metal to make the fork ends out of. It was a scrap left over from the head pieces. I sawed out what I needed.

I then started squaring up my block.

Once the rough side was cleaned up I flipped it and milled it to length. This piece had a factory edge and it had too big of a radius for what I needed.

I then milled the ends square and cut it in half.

While the piece's were still big I decided to drill the holes I needed. This is the axle hole.

I then had to set the part up in an angle vise to mill the holes that the fork tubes fit into.

Here is where I'm at. I still need to whittle a bit more metal off the fork ends.



I'm pretty excited how these forks are looking. This whole project is a lot of fun for me to work on and think about. I've posted over a hundred pictures now and probably taken 400. Maybe I'll finish this thing after all:o)
~Wes~