Hi outlawspeeder
I have seen a lot of plans with a dead man bar. Rob, your design works for only that part of the lathe, the first 12-18 inches? Step in and tell me if my thoughts are wrong. Is a dead man design really needed? I don’t do a lot of work out that far to the right and normal I can flip the work… Thoughts? Looking for input is it needed?
The back side of my lathe is rough cast. Not a flat mount. What do I do? Put the lathe on the mill??? The bed weights more then I want to lift. Mount the plate, true it (grind as needed) and leave it there? Do four mount studs with standoff plates…
The Myford lathe has a flat section machined the length of the bed with a series of tapped holes so attachments can be added anywhere along its length , so the TTA can be positioned just about anywhere.
The "dead man bar" , i take it your talking about the type of TTA that fits too say a Southbend/Boxford Lathe ,were the complete TTA moves with the saddle of the lathe and the bar is locked to the lathe bed . This design overcomes the need for a flat on the rear of the lathe to mount the TTA and also easier positioning .
So in your case it would be a more suited design for your lathe, If your were to go for the Myford design of TTA , you could as you say ,spot face /drill tap fixings for studs , by means of an L shaped drill guide mounted to the rear of the lathe cross slide and extending downwards , that way all your stud holes will be parallel to the lathe ways . (can do sketch if you dont get my drift)
When you are not using your TTA, do you just leave it loose, remove upper parts, remove all of it and “return it to the museum” for display?

leave it on the lathe to get covered in swarf
On Rob’s Slider:
He hardened it, the wedge, missing from all photos and text, does it get hardened? I can see were you may have blued it in one shot. Is it BSM, or something soft?
Yes it was hardened too ,,,,,,,,, I hardened the slider parts as they and the guide bar are all BMS , hardening one set of parts means there will be no metal pick up as the the two parts slide together, I could /should have used cast iron .
Hope that helps
Rob