Well, talk about resurrecting an old topic
![:bugeye:](https://madmodder.net/Smileys/default/confused0068.gif)
I cant believe that it has been over 4 months since I posted any updates.
Due to my better half's health situation, until recently I havent been able to spend much more than 20mins at a time in the workshop, which meant I hadnt made much progress on this build ( or on much else ). But things seem to have settled a bit to allow me a bit more time in the 'shop so I thought I'd update this build log.
To date I have remade one (already remade
![:bang:](https://madmodder.net/Smileys/default/BangHead.gif)
) piston valve and made a new steam chest for it and succeeded in keeping a much closer fit.
I also have modified the pistons to accept o-rings.
I then started to chase down and fix as many causes of friction that I could.
I bored the bearing blocks all the way through, they originally had a 5mm thru hole for the crankshaft, and a 8mm diameter pocket each side for the ball races. I have since found that there was some friction being caused by the 5mm sections, so I got all 4 bearing block bored out to 7.8mm in the mill, then I carefully alligned them all together in the vice and used a 8mm hand reamer to open them out the final 0.2mm. Then I stuck some 8mm silver steel rod thru the 4 and gave them all a wipe over some 600grit w&d on a surface plate.
Then I loosely assembled the bearing blocks onto the baseplate, stuck the 8mm rod thru them, and then tightened them up. Then I lapped them using the same 8mm silver steel rod and some T-cut to get them spot on. Then I re-assembled the crankshaft with all the ball races and the difference was unbelievable, silky smooth and free.
After re-assembling the whole engine and re-timing it I applied some air to it and........
It ran
![:D](https://madmodder.net/Smileys/default/Bounce.gif)
( for about 20 secs until my little airbrush compressors tank was empty )
It seems to be quite an air-hog at the moment. I got it started on 50psi and it ran until the tank got down to about 25-30psi. I havent got any gasketing installed at the moment, nor any stuffing in the glands, so that will be my next process, chasing down the air leaks.
I also have noticed that there is a lot of air that seems to going straight thru the valving to the exhaust without meeting the piston, so that too will have to be investigated.
Overall I am quite pleased that I have got it to run on my little compressor, previously it had not had enough stored air to turn it over more than a couple of revolutions.
So while it is taking me ( quite ) a while, it is satisfying that at least there is some progress to report, hopefully in the coming weeks I will be able to post up a video of it working.
Tim