Well - I got back from my travels (eventually) and though time to dive into the lathe again....
Pulled off the fan motor at the back of the spindle motor (Andrew was right with his diagnosis of the spec plates) and found it totally choked up with caked on crudd.
https://madmodder.net/Smileys/default/confused0068.gif I though this must be the problem - overloading the motor and causing the thermal switch to trip..... Once upon a
time there used to be a filter at the inlet to the cooling fan but that had long since gone....
After much solvent, scraping etc I relieved the fan blades and casing of a significant weight of sticky gunge. Tested the motor and all was well so re-assembled and put it
back on the machine confident I had fixed the problem. I even fabricated a new filter out of fishtank filter mesh.
Alas on starting up again the same thermal trip problem
![:doh:](https://madmodder.net/Smileys/default/doh-45.gif)
More head scratching and chasing wiring revealed nothing new so I decided to get some new classD breakers and a new thermal switch. Off to ebay and picked up everything
at a bargain price.... Installed the new breaker and changed out the thermal switch - got to be it now.... Not a chance.
I was now getting really frustrated so thought back to basics. Lets do what I should have done at the start and get the multi-meter out.....
With power on I was getting strange voltage readings at the switch across phases.... 130V, 330V and 415V. Can't be right methinks.... Worked my way back to the main fuses
to find voltage ok upstream of them.... one 80amp fuse blown and the fan motor was trying to run on 2 phases..... this had not affected the PLC side of things or anything else
that was kicking in prior to the thermal switch tripping.... I thought I had better check all of the 5 main fuses and found 3 out of 5 had blown - obviously when the whole
main breaker thing had gone. Back to ebay and found 5 surplus used fuses (these are not cheap new...) so bought them all. They arrived middle of last week adn I duly installed
them and - hey presto all was working again......
![:D](https://madmodder.net/Smileys/default/Bounce.gif)
I guess the excercise was not all a waste of time as otherwise I would have kept running with a bad cooling fan with no filter so at least that got fixed but just shows sometimes it
is better not to jump to conclusions and to check the basics first.....
Got the first metal cut on Thursday in MDI mode so just got to figure out Symbolic FAPT now..... Off to order some new tooling......