Gallery, Projects and General > How do I??
Bonding Polycarbonate / Lexan Windows Into Steel Panels?
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awemawson:
I did a simple bond test between a polycarbonate off cut and a sample of Zintec that had been painted with the chassis paint I'm using.

I used the vinegar smelling version of silicone bath sealant ('acetoxy') and let it set for 12 hours - probably not long enough as it still smelt vinegary this morning - I suspect due to the very small air exposure channel.

It worked pretty well - If I still needed to bond the window in the lathe I'd be happy to use it, but I've managed to glaze the door using conventional rubber moulding strip.

I did however do a pretty aggressive peel test as per second picture. The bond area is 30 x 80 mm and the lead weight is 3500 grams. It stood the test for a good 25 minutes

This "Acetoxy" type of sanitary sealant was what I had to hand, but reading up on it is is not the best for bonding polycarbonate, however in this application I think that it would have been fine.
Doc:
I use acetone to  weld poly together but I don't think that would make it stick to steel. To weld poly pieces together just clean the pieces well and then dribble a little acetone on the poly and put the pieces  together and let set for a few hours.
flylo:
This will glue it to itself & steel, best all around adhesive I've found http://www.sashco.com/products/through-the-roof/
awemawson:
Hi flylo welcome to the forum.

Would you like to post in the Introductions section to tell us all about you?
nrml:
I have used clear 3M VHB tape for this purpose before. It was very easy to apply and worked extremely well but was a bit expensive compared to other glues.
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