Gallery, Projects and General > How do I??
Bonding Polycarbonate / Lexan Windows Into Steel Panels?
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John Rudd:

--- Quote from: flylo on March 31, 2018, 01:00:31 AM ---This will glue it to itself & steel, best all around adhesive I've found http://www.sashco.com/products/through-the-roof/

--- End quote ---

Doesnt appear to be available to us here in the UK.... :scratch:
howsitwork?:
Further to poly and flaming. I tried using heat to end some 12mm lexan. Sadly a failure as leftvit too long and it bubbled internally. I believe water vapour maybe to blame. This was basic bung it in the oven technique. A strip element heater would be better but  was “young and keen” and in a rush.

Thanks for the info about acetone to joint it.

To round over I just use a very finely set block plane MUST BE RAZON SHARP followed by draw  filing and fine sand paper. I have used a round over bitnin my router before, LOW SPEED AND KEEP IT MOVING or it melts ( just don’t ask and see earlier comment about youth etc) :Doh: :Doh:

awemawson:
When I've done it with Perspex I've used a small flame - gently play it on the edge and keep it moving. That was using a small oxy-hydrogen torch set up intended for Jewellers that electrolysis-es water to disassociate it into oxygen and hydrogen and bubbles the result through  M.E.K. to enhance the flame energy.

To give you an idea of scale, the torch tip was a hypodermic needle but it was happy smoothing the edge of 1/4" perspex. Sadly I don't have it any more - someone persuaded me that their need was greater than mine !

hermetic:
The boating fraternity use a bonding agent in a skeleton gun tube, it is called Sikaflex, and compared to it, excreta and blankets come nowhere!, I used to fit the bonded in type Volvo windscreens with it.
krv3000:
hi this my seem daft have a go with super glue no not the normal stuff the type designed for gluing false fingernails on as there mad out of polycarbonate   
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