![](http://iforce.co.nz/i/2gbyckam.ljc.jpg)
It's finally done. Well maybe not finally but it's done enough to make a video.
I had an interesting problem where the off switch stopped working for the speed controller, and on investigation it turned out the little heat sink got so spicey that it melted the insulation on the two switch wires, which were touching it, and they shorted out. I guess the little box will need better cooling but i'll sort that out some other day.
Also the epoxy on the hose didn't hold up so I went with the double jubilee clips. In fact there were a whole bunch of problems, like the sandpaper not lining up when wrapping it on (which was simple to fix but required taking the drum off), and I managed to wire it up wrong the first time, so it's been a busy day.
![](http://iforce.co.nz/i/rrda2fse.zdf.jpg)
I also had a kickback and was glad I'd decided to stand to the side of the thing because the block of wood really shot out. I guess the moral of that story is that if i'm going to sand small parts, I should secure them to a larger board first. I'm also kind of glad I caught this on camera though, even if it highlights my stupidity. Kickback is so mythical it's like getting a photo of bigfoot.
![](http://iforce.co.nz/i/0hnzx3z2.enk.jpg)
It's left a fairly rough finish, which could be due to the 80 grit sandpaper, but i've seen on other people's sanders they like to use the velcro sandpaper. I imagine the soft cushion from that probably leads to a smoother finish. But the price of that sandpaper is insane.