When I drill the 4mm. shutter hole, on a piece of hardwood, a rollover is formed. Just the right size for a 4mm washer.
Flatted to clear underside of the cyl. head........

Had some soldering problems, with the protective varnish. Got there, in the end........

A quick video, of a fast proving run........
[youtube]eR5DQYxWwJU[/youtube]
Shutters. Two on left, after a few seconds at speed. Third one after 6 hrs gentle running. Fourth one after several minutes at speed.....

I reckon, that's a success!

David.