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Gallery, Projects and General => Project Logs => Topic started by: Darren on May 03, 2009, 03:53:49 PM

Title: Fixing a Broken Car clutch Cable Fiat Ulysse
Post by: Darren on May 03, 2009, 03:53:49 PM
I picked my car up from the local garage on Friday after having a leaking power steering hose replaced, The bill was enough to put anyone in a bad mood, I mean £200 to change a rubber hose...come on, something is very wrong here.

To make matters, or me, even worse the clutch cable went driving it back home..... :hammer: And the garage is only across the road. I barely got the car back.

So now I have my car on my drive and can't move it, my drive is quite steep downhill so no rolling or pushing the car back to the garage.

I was having a quick private chat with Ralph about it and he said to me, "make a new part, that's what we have machines for"

Quite right he was too, this is what I did.

The broken piece, it's upside down here. The bit missing hooks over the clutch pedal.

(http://i401.photobucket.com/albums/pp92/thebodger/Car/Clutch%20Cable/IMG_1966.jpg)

Now I wasn't looking for finesse here, just a bodge till a new cable could be fitted. This is what I made up, a bent flat bar, a 4" nail, SS welding wire and a plastic insert.

(http://i401.photobucket.com/albums/pp92/thebodger/Car/Clutch%20Cable/IMG_1970.jpg)

And here we are fitted

(http://i401.photobucket.com/albums/pp92/thebodger/Car/Clutch%20Cable/IMG_1977.jpg)

It worked, in fact it works so well I might leave it as is and forget about having a new cable  :nrocks:

Title: Re: Fixing a Broken Car clutch Cable Fiat Ulysse
Post by: Twinsquirrel on May 03, 2009, 04:01:33 PM
Nice fix Darren....

Just had a look at the Autodata book for the time given to change the cable on your car...... 1.5 hours!!! So you have saved yourself at least that in labour @ between £50 - £100/hr....

Don't you just love it when a plan comes together...
Title: Re: Fixing a Broken Car clutch Cable Fiat Ulysse
Post by: sbwhart on May 03, 2009, 05:15:43 PM
Nice fix Darren  :clap: :clap: :clap: :clap:

Tools make tools, that make more tools that fix things

A lot of the  engine mounts on Gavin our Mini were made by myself, there a lot stronger than the factory fitted mounts, I think they will outlast the rest of the car.  :thumbup:

Stew
Title: Re: Fixing a Broken Car clutch Cable Fiat Ulysse
Post by: Darren on May 03, 2009, 06:04:10 PM
It's about time my tools actually paid for themselves  :lol:

I recon the mill is now to be considered paid for  :nrocks:
Title: Re: Fixing a Broken Car clutch Cable Fiat Ulysse
Post by: bogstandard on May 03, 2009, 06:27:28 PM
Nice fix it Darren.

What job next on the car that will pay for the new workshop?

Nice feeling isn't it, knowing that your cash has been recouped by one simple little job.


John
Title: Re: Fixing a Broken Car clutch Cable Fiat Ulysse
Post by: Divided he ad on May 03, 2009, 08:53:48 PM
Job is indeed a good un  :thumbup:


Don't you just love metal altering machines and a "get around it" mind?   :dremel:   :smart:






Ralph.
Title: Re: Fixing a Broken Car clutch Cable Fiat Ulysse
Post by: Bernd on May 03, 2009, 08:57:14 PM
Aw yes, done quite a bit of fixing like that to. Does make one feel good. :ddb:

I usally take it back to the shop and show them what I did just to piss them off a bit. Of course next time I need to get something fixed it costs me a bit more. :hammer:

Bernd