MadModder

Gallery, Projects and General => Gallery => Topic started by: ilia-45 on November 21, 2012, 02:05:37 PM

Title: Construction of springer fork
Post by: ilia-45 on November 21, 2012, 02:05:37 PM
Here I will share with you the process and result of construction of several forks, the forks will be aircraft-grade aluminum, machined and Exclusive  :headbang:
Materials, aluminum tube 32mm in diameter and 21.5mm,3mm wall thickness,flat aluminum 25mm thick for the triple trees,round aluminum of different diameters as needed,rods of 10 mm stainless steel for springs rods and a little bronze for bushings   :coffee:

Forks are for electric bikes :borg:
Further story would continue photos :worthless:
(http://www.chipmaker.ru/uploads/monthly_07_2012/gallery/image/gallery_4583_1429_13230.jpg)
(http://www.chipmaker.ru/uploads/monthly_07_2012/gallery/image/gallery_4583_1429_70707.jpg)
(http://www.chipmaker.ru/uploads/monthly_07_2012/gallery/image/gallery_4583_1429_83785.jpg)
(http://www.chipmaker.ru/uploads/monthly_07_2012/gallery/image/gallery_4583_1429_84793.jpg)
(http://www.chipmaker.ru/uploads/monthly_07_2012/gallery/image/gallery_4583_1429_104344.jpg)
(http://www.chipmaker.ru/uploads/monthly_07_2012/gallery/image/gallery_4583_1429_19170.jpg)
(http://www.chipmaker.ru/uploads/monthly_07_2012/gallery/image/gallery_4583_1429_79301.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_81256.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_299.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_11673.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_31031.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_18095.jpg)
Title: Re: Construction of springer fork
Post by: ilia-45 on November 21, 2012, 02:12:45 PM
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_66671.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_3250.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_70409.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_10975.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_55431.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_73267.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_9799.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_81028.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_29404.jpg)
Title: Re: Construction of springer fork
Post by: ilia-45 on November 21, 2012, 02:15:53 PM
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_66447.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_41803.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_76494.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_52617.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_42768.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_72078.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_100925.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_57442.jpg)
Title: Re: Construction of springer fork
Post by: ilia-45 on November 21, 2012, 02:21:45 PM
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_26326.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_71469.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_55863.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_67511.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_71214.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_42713.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_58337.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_30129.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_98495.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_90679.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_16586.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_13291.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_25629.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_47319.jpg)
Title: Re: Construction of springer fork
Post by: ilia-45 on November 21, 2012, 02:26:39 PM
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_14309.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_61584.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_84528.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_69869.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_96693.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_13064.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_13064.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_32651.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_47205.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_25568.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_53627.jpg)
Title: Re: Construction of springer fork
Post by: ilia-45 on November 21, 2012, 02:31:26 PM
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_33681.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_56572.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_12713.jpg)
(http://www.chipmaker.ru/uploads/monthly_08_2012/gallery/image/gallery_4583_1429_81020.jpg)
(http://www.chipmaker.ru/uploads/monthly_09_2012/gallery/image/gallery_4583_1429_9391.jpg)
(http://www.chipmaker.ru/uploads/monthly_09_2012/gallery/image/gallery_4583_1429_25019.jpg)
(http://www.chipmaker.ru/uploads/monthly_09_2012/gallery/image/gallery_4583_1429_14083.jpg)
(http://www.chipmaker.ru/uploads/monthly_09_2012/gallery/image/gallery_4583_1429_18657.jpg)
(http://www.chipmaker.ru/uploads/monthly_09_2012/gallery/image/gallery_4583_1429_61507.jpg)
(http://www.chipmaker.ru/uploads/monthly_09_2012/gallery/image/gallery_4583_1429_90871.jpg)
(http://www.chipmaker.ru/uploads/monthly_09_2012/gallery/image/gallery_4583_1429_49863.jpg)
Title: Re: Construction of springer fork
Post by: ilia-45 on November 21, 2012, 02:35:13 PM
(http://www.chipmaker.ru/uploads/monthly_09_2012/gallery/image/gallery_4583_1429_75308.jpg)
(http://www.chipmaker.ru/uploads/monthly_09_2012/gallery/image/gallery_4583_1429_59775.jpg)
(http://www.chipmaker.ru/uploads/monthly_09_2012/gallery/image/gallery_4583_1429_8783.jpg)
(http://www.chipmaker.ru/uploads/monthly_09_2012/gallery/image/gallery_4583_1429_16054.jpg)
(http://www.chipmaker.ru/uploads/monthly_09_2012/gallery/image/gallery_4583_1429_19620.jpg)
(http://www.chipmaker.ru/uploads/monthly_09_2012/gallery/image/gallery_4583_1429_52380.jpg)
(http://www.chipmaker.ru/uploads/monthly_09_2012/gallery/image/gallery_4583_1429_38056.jpg)
(http://www.chipmaker.ru/uploads/monthly_09_2012/gallery/image/gallery_4583_1429_87085.jpg)
(http://www.chipmaker.ru/uploads/monthly_09_2012/gallery/image/gallery_4583_1429_45723.jpg)
(http://www.chipmaker.ru/uploads/monthly_09_2012/gallery/image/gallery_4583_1429_5772.jpg)
Title: Re: Construction of springer fork
Post by: ilia-45 on November 21, 2012, 02:37:46 PM
(http://www.chipmaker.ru/uploads/monthly_09_2012/gallery/image/gallery_4583_1429_39433.jpg)
(http://www.chipmaker.ru/uploads/monthly_09_2012/gallery/image/gallery_4583_1429_37772.jpg)
(http://www.chipmaker.ru/uploads/monthly_09_2012/gallery/image/gallery_4583_1429_7883.jpg)
(http://www.chipmaker.ru/uploads/monthly_09_2012/gallery/image/gallery_4583_1429_30242.jpg)
(http://www.chipmaker.ru/uploads/monthly_09_2012/gallery/image/gallery_4583_1429_23290.jpg)

Well that's all :nrocks: :nrocks:
Title: Re: Construction of springer fork
Post by: Stilldrillin on November 21, 2012, 03:55:04 PM
Beautiful work Ilia!  :bugeye:

Words are not needed.......  :clap: :clap:

David D
Title: Re: Construction of springer fork
Post by: Jonny on November 21, 2012, 06:30:05 PM
Excellent Ilya.

Making that small work for a living :clap:
Any idea how long that lots taken you?
Title: Re: Construction of springer fork
Post by: ilia-45 on November 21, 2012, 07:20:23 PM
Thank you guys.
About the time it should be about 8 days :med:
Title: Re: Construction of springer fork
Post by: fixerup on November 21, 2012, 11:13:19 PM
Ilia,that is amazing work :jaw:.
 Thank you for posting all these picture,
 I'm learning new work technics from what you have shown in your pictures.
Reading your post, I was wondering what these springer fork were for? Then you mentioned they were for an electric bike   :drool:
I wanted to see more, I checked your youtube link and again, amazing work.  I like your bobber style bike and I remember seing your headlight project write-up before.
I've never seen a transmission on an electric bike.  I can't imagine  the speed the bike will achieve. 
Project like yours only inspires me.
That is exactly why I got into homeshop machining, hoping some day I will be able to built a bike like that.

Thanks for posting!
Phil




 
Title: Re: Construction of springer fork
Post by: ilia-45 on November 22, 2012, 12:56:00 AM
Thanks Phil
 I'm glad you like my work, by the way I was thinking to lay out here the full build of my Bobber :thumbup:
Title: Re: Construction of springer fork
Post by: Stilldrillin on November 22, 2012, 03:38:08 AM
Thanks Phil
 I'm glad you like my work, by the way I was thinking to lay out here the full build of my Bobber :thumbup:

YES, please!  :thumbup:

David D
Title: Re: Construction of springer fork
Post by: Meldonmech on November 22, 2012, 08:24:49 AM
What an achievement, BRILLIANT.

                                                      Cheers David
Title: Re: Construction of springer fork
Post by: saw on November 22, 2012, 10:41:45 AM
Very nice jobb  :thumbup: :thumbup:
Title: Re: Construction of springer fork
Post by: DaveH on November 22, 2012, 05:27:16 PM
Beautiful ilia  :thumbup: :clap: :bow:
 :beer:
DaveH
Title: Re: Construction of springer fork
Post by: Fredbare on November 22, 2012, 05:36:31 PM
Excellent work Ilya.

John
Title: Re: Construction of springer fork
Post by: ilia-45 on November 23, 2012, 12:56:30 AM
thanks guys :ddb:
Title: Re: Construction of springer fork
Post by: winklmj on November 24, 2012, 08:52:21 PM
 :jaw:  :headbang: Most excellent work!
Title: Re: Construction of springer fork
Post by: ilia-45 on November 25, 2012, 05:28:43 AM
thanks :thumbup: :headbang:
Title: Re: Construction of springer fork
Post by: Topos on November 27, 2012, 12:36:17 PM
Brancusi could not have made such beautiful sculptures.

Any compliment I could write would be inadequate.
You have inspired me to improve my work. Thank you.

 :beer:
Title: Re: Construction of springer fork
Post by: ilia-45 on November 27, 2012, 07:26:02 PM
Thank you for such a flattering opinion of my work, happy to help :thumbup: