MadModder

The Shop => Tools => Topic started by: Gerhard Olivier on September 19, 2009, 08:37:59 AM

Title: Improving the ball cutter
Post by: Gerhard Olivier on September 19, 2009, 08:37:59 AM
As I will need do make a couple of ball  + ball handles I decided to improve the ball cutter

(http://i608.photobucket.com/albums/tt161/geroli/Madmodder/Mods002copy.jpg)

This is sold as a trailer bearing for about 2 quid with delivery -ebay

(http://i608.photobucket.com/albums/tt161/geroli/DSC_0002-2.jpg)

SO i made a cut in the base to house the ring of the bearing leaving the center stub to be able to lock with m8 allen bolt later.
(http://i608.photobucket.com/albums/tt161/geroli/DSC_0003-2.jpg)

Note deeper section for the bearing cage to clear.

(http://i608.photobucket.com/albums/tt161/geroli/DSC_0004-2.jpg)

Making the base of ALi is stead of the mild steel plate this is so that the top-slide holder is the same as the ball holder and the same studs could be used simly swapping one for the other.

(http://i608.photobucket.com/albums/tt161/geroli/DSC_0005-3.jpg)

(http://i608.photobucket.com/albums/tt161/geroli/DSC_0007-1.jpg)

(http://i608.photobucket.com/albums/tt161/geroli/DSC_0008.jpg)

At the bottom of the base I put 1 angular contact bearing ( skateboard) to allow the bolt to run on bearing as well - in theory that would mean I can tighten it all up well and still have it rotate freely


(http://i608.photobucket.com/albums/tt161/geroli/DSC_0009.jpg)

This shows the clearance so that all the presure is just between the two bearings.

(http://i608.photobucket.com/albums/tt161/geroli/DSC_0010.jpg)

End result A ball cutter that looks very much the same but works a lot better.

(http://i608.photobucket.com/albums/tt161/geroli/BallTurner.jpg)


Gerhard
Title: Re: Improving the ball cutter
Post by: Mustang on September 19, 2009, 09:24:36 AM
Nice mod.

I'm going to have to make one of those if I can get it to the top of my Round-to-It list. :)

Andy
Title: Re: Improving the ball cutter
Post by: Stilldrillin on September 19, 2009, 09:40:45 AM
Nice mod.

Yep!  :clap:

I'm going to have to make one of those if I can get it to the top of my Round-to-It list. :)

Andy

Me too!  ::)

David D
Title: Re: Improving the ball cutter
Post by: dsquire on September 19, 2009, 01:55:00 PM
Nice mod.

I'm going to have to make one of those if I can get it to the top of my Round-to-It list. :)

Andy

Andy

Follow these 3 simple steps and you will have it finished in short order. :coffee:

Step 1.  Place item in question on bottom of Round-to-It list. When writing it on be sure to write it backwards and upside down (trust me on this). :med:

Step 2.  Turn Round-to-It list upside down. :scratch:

Step 3.  Get off your butt and start working on your Round-to-It list before your SHMBO comes along and add something above this which will effectively trump this. :poke:

There Andy, that wasn't so hard was it. Quicker than you thought. :ddb: :ddb:

Cheers  :beer:

Don

 
Title: Re: Improving the ball cutter
Post by: Gerhard Olivier on September 19, 2009, 02:30:41 PM
Thanks chaps

This has made such a differance. It worked fine before but it took some power to rotate now it is just such a pleasure to work and it is easier to attach to the lathe as well.



Just cut a 40 x 20mm wheel with a 10mm radius as seen in cross section ( a round flat ball) and drilled 8 -- 5mm holes at 45 degrees apart and tapped them all M6 and broke the tap off deep in the last hole.       :(MAYBE I SHOULD HAVE MADE A TAPING WITH CARE GADGET INSTEAD :(

Gerhard
Title: Re: Improving the ball cutter
Post by: arnoldb on September 23, 2009, 04:22:01 PM
Nice mode on the ball turner Gerard  :beer:

 :hammer: don't you just hate it when you don't have that tapping gadget yet  :scratch:

 :beer: Arnold
Title: Re: Improving the ball cutter
Post by: John Hill on September 23, 2009, 07:17:02 PM
Nice work Gerhard :thumbup:, I feel I will soon be looking in my box of old tapered bearings!
Title: Re: Improving the ball cutter
Post by: Brass_Machine on September 23, 2009, 11:21:50 PM
Pretty smooth mod you got there!

 :mmr:


Eric
Title: Re: Improving the ball cutter
Post by: Gerhard Olivier on September 24, 2009, 03:18:28 AM
Thanks chaps im buzy designing one for my wood turning lathe.
It is a bit more difficult as there is no cross slide but it should be possible.  I want it to have a 6 inch max down to 1 inch min radius

The scrap bin has a lot of say in the design

Gerhard