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Gallery / Re: Small Punch Tool
« Last post by BillTodd on Today at 12:28:35 PM »
The most accurate machine we had at work was a swiss made Agie (?)  it could handle 100um wire  . They are bloody expensive to run but capable of astonishing accuracy.

The 2ire edm electrolyte was deionised water from a massive (as big as the edm) filter units.

 The sparkers , die sinkers, used an oil similar to paraffin, with automatic fire suppression systems (that would occasionally go off without prompting).
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Gallery / Re: Small Punch Tool
« Last post by Joules on Today at 12:25:13 PM »
Hi Phil, the finish is quite rough on a small scale, so would say any tool still needs grinding, and or polishing to get a good finish.  The EDM does look a great tool for small part work.  Will have to see what the reviews come in like once it gets released.
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Gallery / Re: Small Punch Tool
« Last post by philf on Today at 08:49:15 AM »
Bill, I like the look of the wire edm. I want one!

I've made form tools for making small pinion cutters (for clocks) by machining with small (0.8mm dia.) carbide milling cutters. I'm then automatically limited to a 0.4mm radius. With a 0.3mm dia wire this is reduced to 0.15mm which is acceptable. As well as the reduced corner radius, milling tool steel with 0.8mm end mill is a bit testing.

(I'm using a Eureka relieving attachment for the pinion cutters.)

The only real concern is the finish - would it be good enough for a form tool?

Phil.
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Gallery / Re: Small Punch Tool
« Last post by Joules on Today at 06:35:49 AM »
Funny you should mention EDM, as that was an option discussed, but dismissed as I could grind a tool faster than build an EDM.

i=XQfHs-odTdK14dpr

This however did catch my attention and will be following with interest.  Not so sure about the bigger machine at the end, water and this type of mechanics.
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Gallery / Re: Small Punch Tool
« Last post by BillTodd on Today at 01:56:04 AM »
Impressive  :clap:

I wonder if an improvised EDM might do the job . I've worked on a couple of sparkers ,they don't appear to be too complicated.
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Gallery / Small Punch Tool
« Last post by Joules on May 06, 2024, 07:10:19 PM »
Was set a challenge, can I make a disc with a 0.2mm hole in it that is round.  First try was using a pin and ground it down to 0.25mm, however the steel was too weak and broke once the hole was made.   Found a broken 0.75mm HHS drill and ground a new punch aiming for just under 0.2mm.  Due to the radius on the resin wheel used for grinding, it ended up with less than 0.5mm usable before the taper went out of tolerance.  This time the tool survived punching a hole and looks like I can go smaller in diameter, but not by much.

The bottom hole in this example is the 0.2mm and the hole above was opened out to 0.5mm trying to get rid of the ragged edge.   The shim stock punched is 0.12mm beer can, the application for such a hole is in a pinhole camera with a 25mm focal length. (hole needs to be 0.18mm ideally)

Just something a little different.

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Member Videos / Re: My week this week, my workshop videos!
« Last post by hermetic on May 04, 2024, 11:22:11 AM »
Hi Folks,
So last week I got the heat exchanger finished, only to find that when I offered it up into position,  the fan was going to  hit the front door as it opened, so I tore poor old K9 to pieces again and rebuilt it with the fan in line with the body instead of hanging out the bottom, finished it Friday and had a damned good tidy up!
Phil spring rain still in East Yorkshire!
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Tools / Re: Any YAG laser experts here ?
« Last post by philf on May 03, 2024, 05:44:36 AM »
Hi Bill,

I don't want it!

But it's brought back memories of a Quantronix YAG laser we had for scribing semiconductors. It was my responsibility to install and get the process up and running. It needed a lot of cooling water and I remember having to install a leg in the feed pipe half full of air to remove the violent knock every time the solenoid shut off the flow! I'd forgotten about Q-Switches until you mentioned them.

Diamond saws soon made the Quantronix obsolete. It may well have ended up as scrap.

Cheers.

Phil.
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Tools / Re: Any YAG laser experts here ?
« Last post by BillTodd on May 02, 2024, 06:32:43 PM »
Anyone here (in Uk) want this ?

It's taking up shed space and I'm not going to do anything with it soon, so ...

It FOC to anyone who can collect.

Shoot me a PM if you're interested.

Bill

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Tools / FABRIS 250 Minor Cut Off Saw
« Last post by philf on May 02, 2024, 11:40:27 AM »
Hi,
I'm just trying to get a Fabris 250 Minor cold cut-off saw working for a friend. He's ordered a new 25uF 450v capacitor which should get it running but the wiring is a complete mystery to me. Has anyone got a manual with circuit diagram? I found an online manual in Spanish which I ran a brilliant online translation on. Unfortunately the manual (although it references diagrams) has no diagrams whatsoever.
What bothers me is that the main on/off switch is between the control and the motor and not on the incoming mains. The start button latches a 24vac relay but there's no way to power it off completely without unplugging the mains plug.
As soon as you plug in the 230/24vac transformer is always powered up which doesn't feel at all right to me.
The main on/off switch is in a separate housing to the main control and I can't see any way that it has ever switched the incoming mains. There is a 2 speed version and maybe the switch, in the case of the two speed version, switches between the two speeds.
The wiring has obviously been messed with by someone who perhaps thought they knew what they were doing.
Hence why I'd like to see a diagram!
Cheers.
Phil.
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