Gallery, Projects and General > How do I??

Stainless Oscillating Pistons?

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Stilldrillin:

--- Quote from: Darren on April 21, 2009, 05:33:30 AM ---Did the PTFE piston expand with steam or were you talking about the brass one?

So you pinned the piston then, that's good info to know  :thumbup:

--- End quote ---

Darren,

This plastic piston lark isn`t quite straightforward........  ::)

The engine ran perfectly at room temp, on air.

Steam heat expanded the piston, locking it solid, as far as the engine was concerned.  :scratch:

Piston into lathe, take off "half a thou" per side. Back onto engine....... Several times!

The lathe chuck is "true"....... But not that good, so the piston is not truly round now.

Tried a little `speriment this morning. Dunked a couple of cylinders & machined ptfe into a mug of boiling water.
Got it to slide in one cyl. But not in the other (which has a thinner cyl wall).

Measured o/d when cooled....... It`s only .001" or so below std (.3125")!!!  :bugeye:

I get different readings from mic & vernier. Also depends weather the sun`s shining or not.......  :bang:

I think I`ll have to steam individual piston/ cyl sets before mounting to the 3cyl engine......  :scratch:


The piston s are tapped 1/8 Whit & screwed onto the rod, with a spot of loctite.



David D

sbwhart:
David

One Little trick we use to do with nylon parts was to boil them, just like an egg, many plastics take up moisture and grow, I know that with nylon it can take up to about 1% of its own weight, don't know what it is for PTFE but you could try it before you machine to size.

Cheers

Stew

Stilldrillin:

--- Quote from: sbwhart on April 21, 2009, 08:13:19 AM ---David

One Little trick we use to do with nylon parts was to boil them, just like an egg, many plastics take up moisture and grow, I know that with nylon it can take up to about 1% of its own weight, don't know what it is for PTFE but you could try it before you machine to size.

Cheers

Stew

--- End quote ---

Sounds good to me Stew!  :clap:

I`ll try anything.......  :thumbup:

The used plastic piston measures around .309".
The boiling water plug measures around .312".

I guess steam is hotter than boiled water...... And it shows in the differing diameters!

David D

Darren:
I did mention plastics absorb water, I didn't think it was that much though !

bogstandard:
So now you lads understand when I go on about the correct materials for making cylinders and pistons out of.

That is why I always ask if it is going to be run on just air or steam. It makes a very big difference.

Darren,

If you are going to make the twin engine for running on steam, I would stay with the recommended metals. David's engine is a lot different in design, and yours will have a lot more heat, friction and stresses involved. You could modify my design to use PTFE piston rings, but I don't think there would be any advantage over the standard o-rings.

John

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