Gallery, Projects and General > How do I??
Broken Tap Removal???
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drmico60:
Vsteam, I went down a similar road to Andrew and built a similar spark eroder to remove broken taps. I took the development a little bit further. The apparatus is descibed in detail here:
http://mikesworkshop.weebly.com/a-spark-erosion-apparatus.html
and here:
http://mikesworkshop.weebly.com/a-spark-erosion-apparatus-mk-3.html
Mike
awemawson:
It was 24v AC - just a simple transformer off the mains. It's working just like an ordinary bell, except instead of the contacts you have the work & electrode. But good enough to break up the bits of a tap - oh yes I've broken taps  :bugeye:

Obviously pretty crude, and not a patch on a proper edm that controls the discharge and immerses everything in a dialectric fluid designed to hold off the discharge until the last microsecond. In a proper edm the dialectric expands and collapses explosively hundreds of thousands of times a second producing ultrasonic cavitation.
unc1esteve:
Powderhorn, Jonny,

Video of EDM tap removal using hardened punches.

     

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