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Shaft diameter for a given torque ?
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picclock:
Hi

Can anyone advise me, or point me to a solution for the minimum shaft diameter I would need to transmit a torque of 9 Nm or around 80 lb.inch (6-7 ft.lb). I presume the unsupported length comes into it somewhere. which in this case is around 6". This is a kind of intermediate shaft and is supported by bearings at either end.  I was planning to use unhardened silver steel. I have found some internet info (http://www.engineeringtoolbox.com/torsion-shafts-d_947.html) which goes through lots of calculations and comes out with an angle of deflection (twist) figure, but what is a 'safe' angle of deflection? 

Any help much appreciated

Best Regards

Picclock
RotarySMP:
That formula will give you the shear stress. The material data sheet will give you the allowable stress. The usage will determine the factor safety you need between the two.
picclock:
@ RotarySMP
I came across another site that said that 1 thou of movement over 20x the diameter was a good way to go. So I tried applying it to one of the formula in the example section and it came up with nonsense. I then tried working through the example and it doesn't give the answer they say. From the site :

The angular deflection of the shaft can be calculated as

θ = L · T / (Ip ·G)

  = L · T / ( (π · D4 / 32) · G)

  = 1 (m) · 1000 (Nm) / (π · (0.05 (m))^4 / 32) · 79 (GPa)

  = 0.021 (radians)

You can see that the second line from the bottom has a numerator of 1000 and a denominator of ~4.8x10^-5 giving an answer of over 2x10^7 so how you derive 0.021 radians from this. ( I also wrote to the site editor). I have edited the formula to show that the 0.05 value is to the power of 4 as this did not copy correctly.

Hence the reason for trying to seek further advice from the forum.

Best Regards

picclock


David Jupp:
You have your calculation of denominator wrong.

Maybe you missed out the 10^9 in GPa ?
picclock:
@David Jupp
Hi David - The formula is the one posted on the engineeringtoolbox website - no mention of an extra 10^9. If the error is simply that (and in truth the figures are the same) I have it cracked and can sort it myself. Thanks for having a look at it for me.
Best Regards

picclock
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