The Shop > Metal Stuff
Furnace Clearance
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tekfab:
To those of you who have built and are using their own furnaces is there an optimum clearance size between the crucible and the inner furnace lining ?

Mike Young
doubleboost:
Hi
Mine has about 1 inch at the widest point
John
vtsteam:
I'd recommend an inner diameter 75-100 mm larger than the outer diameter of the crucible. Any narrower and you can't drop charcoal briquets (If you use them)  down around both sides of the crucible -- and also proper lift out tongs are sometimes pretty thick, and hardly fit around the crucible on both sides before they are clamped down. Particularly if the crucible tilts against a wall -- as my last pour demonstrated. Also you may at some point want to go to a larger crucible.

I just built my last furnace 7" dia, and I wish it had been 8" (200mm) as my first furnace had been, for all of the above reasons.

I think 200-225 mm bore is a good diameter for small furnaces in general.

The only problem with that might be whether you have enough room for refractory with whatever metal shell you are using.

I used 4" (200 mm) of refractory for an iron melting furnace using traditional materials (clay sand brick).

My first aluminum furnace had a shell of only 1.25" (32mm) (clay/sand) and it was perfectly fine for aluminum, and could handle an occasional brass melt.
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