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Maiwald Makeover.......
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fcheslop:
Hi David,you could also use graphite for the piston
kind regards
Frazer
Stilldrillin:
Thanks Nick!
I ummed an arred for a while. Then decided to make a new alloy piston, just to see what might happen.......  :scratch:

Realising there was 4mm spare space below the piston, I made the new one 3mm longer.
It stopped with a clunk, at the wear ridge made by the old piston!  :bang:

So, I shortened it....... It still insisted on hitting the wear pattern!  :bang: :bang:

So, I built the crank assembly, properly, while I thought about sleeving the cylinder........




The cylinder is 10mm bore, and the bottom of the fins is around 14mm dia.
So, I can only afford a cyl. with a wall thickness of1mm. I have ordered a length of cast iron.

Fraser.
Carbon! That's a great idea....... Until I priced some 3" x 1/2" dia. from Noggin. Hmmm.......

I think I'll try a cast iron piston, too!  :)

David D
fcheslop:
Hi David,Try artist supply shops they sell 3 inch lenghts about 3/4 dia for £2 or £3 Iv used it and not had any problems
cheers
ogaryd:
Hello David D.
         You know we all have one of these but here's my opinion, Graphite for the piston,it's self lubricating&low expansion. I bought my graphite from ebay, it was sold for stiring sticks for molten gold.  Straighten cylinder bore and make piston very close fit. Another trick I learned was to remove shields from roller bearing and clean all grease. That reduces friction a bunch.  Just another opinion .
         I'm enjoying watching your rebuild. Thanks for sharing it with us.
                                                                                                                                       Regards Gary    :nrocks:
Stilldrillin:
Hi Fraser.
Thanks for the art supplies tip! I'll have a look, while we're out today.


Hi Gary.
Thanks for your rebuild/ sharing comments. They're much appreciated.......   :thumbup:

I've seen the stirring sticks...... At around £12, delivered.
Noggin End sell in 3" lengths......... At around £12, delivered.

I only need about 1/2"!  :bang:


Present thoughts, (it's early morning, yet), are to sleeve with thin wall brass tube, and carbon piston.

This all could change, of course!

David D

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