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Wrestling with Robbo........
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Stilldrillin:
Well..... I've done all I can to improve the existing parts.
It is so close to running! And very much improved, over the lifeless lump I first tried.

I've had a good think, and a measure round........
I read, somewhere, the displacer volume needs to be around 1.6 times, (or more), the power piston volume.

The displacer measures 1.32" dia x .45" stroke. The power piston measures 1.018" dia x .73" stroke. Giving a ratio of only 1.037.... Hmmm....

If I reduce the power piston dia. to .8"...... This will give a ratio of 1.68....... If my sums are correct.

Anyone got a comment? Or two pennorth?

David D




sbwhart:
Just checked the calc through using my long winded way and I get .796 so .8 is the man to go.

 :D :D

Stew
OldMetaller:
Nice work David!  I could see some Old Machinist's tricks being wheeled out there!  I especially like the Delrin dodge!

Regards,

John.
Stilldrillin:
Thanks for your comments Chaps!

I found the advised ratio is 1.5....... So, I made the steel cylinder with a bore, around .843".

Stuck it into the original cylinder, using high temp slide lock. Then honed it, using a piece of delrin, and fine grinding paste........




All done.......




Turned the piston to +10 thou' , and parted off.......




Screwed onto an M5 threaded mandrel, and finish turned.

Removing the last thou' or so with fine emery, backed by a 6" rule, a la Cedge.........




Looks ok, I think.........




Lit the burner......
So sorry for the amateur dramatics! But....... You know how it is..........




It's been a good day!   :D :) :D :)

David D
Rob.Wilson:
 :clap: :clap: :clap:  :clap: :clap:  She goes like the clappers David   :clap: :clap: :clap:  :clap:

I always fined your "bring em back to life" threads a great read ,,,,,,,,,,, well done  :thumbup:



Rob
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