Gallery, Projects and General > How do I??
Question for the PRE-CNC machinists
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SPiN Racing:
Morning all,

I have a project I am working on. And I need to be able to turn a shape on my lathe.

Picture a candlestick shape, or a table leg. Any quasi complex shape like that for example.

I need to turn it on a piece of stainless steel appx 3-4 inches long.

In the past I would make a drawing with all the curves and dips in the shape.. fire up the lathe, spin it up nice and quick.. then with a very sharp indexable turning bit, would cut in the profiles by hand... around a 20 minute process if I was quick.

Then part it off.. slide out another 3 or 4 inche length and TRY to duplicate what I had just made.

SO if I need to fabricate 4 ornate small stainless table legs, or candle holders, or fan pulls... that are 1/4 to 3/8 inch in diameter.. Is there even a way to make a repeatable pattern or something?

If I need to make say... 20 of them... were talking a LOT of work to get them done. And very hard to duplicate what I made.


I was trying to think of some sort of duplication tool like they use on wood lathes... or possibly a piece of tool steel profiled, and hardened to make the entire part in one plunge.. but I think I would get chatter.

If there are links and or ideas.. I would love to hear them.. I have b een wrangling with this for a long time percolating trying to figure how people did it before CNC.

Thanks!
Scott
David Jupp:
Sounds like you need a copying attachment - the cross slide lead screw is disconnected, a follower protruding from back of cross slide rests on a template positioned behind the bed.  A spring  pulls the cross slide towards the template.  As the saddle is moved along the bed, the shape of the template is reproduced.

There is a bit more detail to it than that.  I've seen plans for this in a magazine (for a Myford I think), but should be possible for most lathes.  I've never used one - am sure others can add more detail.
kvom:
One way to get pretty close is to use one of the pattern measuring tools; there are a large number of fine wires that slide independently in a locking holder to mold to a profile shape.  You'd hold it against eash part to gauge where to cut; you'd likely then need to file/sand to the finish shape.
75Plus:
Could you possibly use a ball turned as Ralph did in this thread?

http://madmodder.net/index.php?topic=284.0

Joe
SPiN Racing:

--- Quote from: 75Plus on July 13, 2011, 03:55:24 PM ---Could you possibly use a ball turned as Ralph did in this thread?

http://madmodder.net/index.php?topic=284.0

Joe

--- End quote ---

 :D

Been there got that  :ddb:

Made one of those a good while back.... here is the thread for it:

http://madmodder.net/index.php?topic=548

Im interested in some sort of pattern follower.. that might work well.. coming off the tailstock.
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