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Tailgate strut brackets

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AdeV:
This hardly dares qualify for inclusion in a forum as grandly named as "Gallery".... especially looking at the company its keeping... But, never one to hide behind a bushel, I knocked out a pair of new tailgate strut brackets today.

Long story short: Sold a saloon car, bought the estate version instead. Tailgate gas struts were cream crackered, so bought replacements. Each strut screws into a bracket which holds it to the tailgate. The thread on the new struts is M6, versus something utterly different on the old struts. Damn.

I love having a machine shop  :D

1st job was to assemble some tools & a piece of metal:



The black brackets are the original item, here's a closeup:



Anyhow, after a few hours of machining:



The radius cut should have been 10mm (to make the rounded top), and although I do actually have a 10mm radius tool, I don't have a collet big enough to hold it! So, I had to make do with a 6mm rad instead. It doesn't make much of a difference...

So, the moment of truth:



The bracket can be seen in the green ring...

I'll whip 'em off & paint 'em black, because they're a bit shiny as they are... but the end result is, a tailgate that stays up of it's own accord.

 :thumbup:

Bogstandard:
This is what the site is all about Ade. Showing what you get up to.

A real nice bit of Madmodding  :nrocks: :ddb: :ddb: :ddb:


John

saw:
How did you get the green ring stay on the car.... :lol: :lol:
Nice work. :thumbup:

rleete:

--- Quote from: AdeV on March 29, 2011, 05:37:18 PM ---I'll whip 'em off & paint 'em black, because they're a bit shiny as they are...
--- End quote ---

Good job.  But before painting, take a file or sander to 'em and knock those sharp corners and edges off.  You KNOW your hands or head will find the sharpest part someday!

rleete:

--- Quote from: saw on March 29, 2011, 06:50:58 PM ---How did you get the green ring stay on the car....
--- End quote ---

Now that was funny.

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