Hi all,
The creature from the black latrine has re-entered the land of the living!
I tidied up my Photobucket album into sub albums and now they have gone from the log! Oh bugger!

I will have to reinsert them

Her indoors is happy with her shed but isn't doing anything with it yet...now why am I not surprised?

I have to be honest and admit to being frightened of continuing from where I had got to. There was so much that could go wrong so I had to build my confidence and exercise a whole load of prevarication!

One of my fears was tapping the 5BA holes so I hunted around and found a Champion Sensitive Drill...

This became the basis for a tapping tool just by making an interchangeable head...

I then drilled and tapped the base for the cylinder and inserted cut-down screws...making proper studs was a bit too fiddly!:

I cheated. The plan calls for 8 studs for the cylinder and 6 for the hot cap with 2 in close proximity on virtually the same diameter ring.
I set it all up in the Rotary Table and drilled right through both sets of 8 holes all of 22.5 degrees apart so no coming up against a stud coming the other way. The bottom ones can't be seen and there is a gasket between each anyway.
I made the cylinder liner which fits a treat! I am surprised!


From there I went to the flywheel bracket.
I took the advice given earlier about mounting on the face plate; found a centre and lined it up with a tailstock centre which took all of 5 minutes! I was very pleased. Set 2 changewheels as counterbalances and to brace the bracket.

Not a lot of room again here...

Faced the boss and centre drilled, and drilled out to 0.100" undersize ready for boring:

At this point I was told that my supper was nearly in the cat so had to retire for the night. The bore has to be spot on to take 2 press-fit needle roller bearings so I want more time and no pressure before I start.