The Shop > Metal Stuff
The story of My foundry
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slowcoach:
Fantastic write up and excellent pictures Rob. Got to get into casting  :bugeye:. We have a lots of small scrap bits of  brass at our place just waiting to be melted down.  :)

Cheers
Rob  :thumbup:
framey:
wow thats awesome
make them up to sell id be intrested in buying one  :headbang:
Rob.Wilson:
Many Thanks lads  for all your comments and interest in this post  :bow: :bow: :bow: :bow: :nrocks:

I hope that sharing the tail so far (more to come)  may help inspire others to have ago at setting up there own foundry and casting up some parts.

Thanks Don , :beer:,   I am pleased with the way the Ridder Ericson engine casting came out , it took a few goes to get there , I could  take some better photos of the engine and patterns , if anyone wants a look ,,,,,,, OH yes BIGGER castings  :)

Thanks David D and Joe ,,,,,,,,,,I still have to try out the chimney , hopefully over this up  coming long weekend . :dremel:

Hi Rob T   ,,,,,,,,, No,,,,,,,, hats off to you  :bow:  , you are melting and  casting Brass  which is allot harder to get right , than the Bronze i cast the above parts from . I would say Brass is the hardest of the metals the amateur is likely to cast and get right
             For those that don't no , Rob .T , mentioned good temp control when casting Brass , this is because if you over heat Brass , the Zinc starts to boil off , and also when  you  over heat Brass you tend to end up with allot of dissolved gas in the molten metal , leading to poor quality castings full of porosity ,  I have not been so successful with Brass , so i melt Bronze instead , it dose melt at a higher temp , but its allot more forgiving .I will be trying my hand at brass again .

Cheers Eric and Dean ,,,,,,,,,If anyone is ever in the  NE  England please feel to call in for a brew and a chat  :thumbup:

Rob (Slowcoach) Go for it , tizz great fun  :thumbup: If your scarp is not swarf you may as well cast it up ,,,,,,if anyone is going to use swarf , first it needs a wash and THOUROLY DRIED, then you have to start with a good half full pot of molten metal , because if you just fill the pot with swarf and heat it up you end up with nothing , due to the very large surface area and the swarf being thin in section , it just oxidises away to nothing , so you fill up brown paper bags with swarf , scrunched up tight , then you plunge the parcel into the molten metal ,holding it under the surface , allot of faff for a little metal .

Thanks Rob W  :D

Rob.Wilson:

--- Quote from: framey on April 26, 2010, 03:10:37 PM ---wow thats awesome
make them up to sell id be intrested in buying one  :headbang:

--- End quote ---

Hi and thanks framey

It takes a fare bit of time and materials  to build the furnace ,most of which i scrounged up , so i have no idea of the real cost , then there is shipping , i am no bussines man and  i just do the odd job in my shop to help with its up keep, i would rather help others out make one for them selves ,,,,,,, or if anyone needs something cast , cast it up for them .

Cheers Rob
Bernd:

--- Quote from: Rob.Wilson on April 26, 2010, 04:09:08 PM ---........ so you fill up brown paper bags with swarf , scrunched up tight , then you plunge the parcel into the molten metal ,holding it under the surface , allot of faff for a little metal .

Thanks Rob W  :D



--- End quote ---

Wow Rob, you must have steel hands to do that.  :lol:  :lol:  (BTW kids, don't do this at home. :wack: )

Bernd
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