Gallery, Projects and General > How do I??
Cylindrical Squares
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Chuck in E. TN:
I just purchased my first Mill, an HF X2. It is assembled and on my bench, but not trammed. I’m waiting on an order from LMS with a DTI, air cylinder, wiggler and edge finder.
While reading Harold Hall’s “Milling, A Complete Course”, and “Lathework, A Complete Course”, I came across the Cylindrical Square. I want to make a few for use with the mill (I also have a 7 x 14 lathe).
My question is how do I get two or more to the same length the easiest? Un-chucking to measure would negate the squareness.
My idea is to use a carriage stop as a reference.
Hall also says to make the cylinders no less than 3 times the T-slot width. Is this real critical? I don’t have steel round that big.
And last, in the mill book, the cylinders are used to square a casting of an angle block. The Cylinders are shown secured to the mill table, I assume with studs through the center into T- nuts. Is this correct? Neither book mentions drilling the cylinders for studs.

Chuck in E. TN
sbwhart:
Hi Chuck

Bogstandard did a thread on making squares you'll find it her.

http://madmodder.net/index.php?topic=2175.0

As John showed best to make them from tube that way you have a hole ready made just use what tube you have available.

To get them all the same length you'll need a back stop and as you said lock you saddle.

Hope this helps

Stew
Chuck in E. TN:
Thanks for the link, Stew, I'll study that.
I have some heavy wall steel pipe (.250") about 1 1/2", will that work? Do I need to make some kind of cupped bush to center the stud?

Chuck in E. TN
sbwhart:
Hi Chuck

The 1 1/2" pipe sounds OK but don't make the squares over long say 4.5 " max (3* Dia), to clamp them to the table they don't have to be centered on the stud, but the clamp plate needs to locate across the diameter.

A good book that shows the use of cylinder squares is from the workshop practice series No 35 :- Milling a complete course ISBN No 1-85486-232-4

Cheers

Stew
Chuck in E. TN:
As I said in my origional post, that's where I first learned of them. Read Bog' write up to. As soon as it warms up in the garage, I'm going to make several sets.

Chuck :hammer: :wave:
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