I have been a member here for several years but to be frank I had largely forgotten it and I do not recall posting previously. This is to change that.
I race classic motorcycles and I make tools to make tools to make parts for the bike. This post is about one such tool.
I want to make some camshafts and $1M for a Landis CNC grinder is a little out of my range as well as space to put it. So I am modifying my lathe for the purpose. I have previously converted the lathe to ball screws and electronic control which has improved accuracy in general but to get the ultimate in resolution and accuracy I am now converting the cross slide to linear ball rails. To make the cams, the cross slide will be controlled by software and the position will be tied to the spindle position via a rotary encoder. A grinding head will be fitted to the rear of the cross slide.
I made a quick video as an introduction describing how it will be done. I am currently waiting for the linear rails to be delivered. I will make other follow on videos showing the actual progression of the work. Overall it is a surprisingly easy conversion.
Here is a link to the video
and here is a link to a playlist with details of the previous mods to the lathe
This is the grinding head.
I have previously made a cam by using the X&Y movements on a CNC mill but this is unsuited to longer cam shafts.