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vtsteam:
Finally the tool fits. Not the fastest way to make a square through hole, but it works well enough, and doesn't require a machine shop full of tools, just patience.

awemawson:
Good job done Steve.

The more I see jobs like this the more I appreciate my EDM die sinker.

“Square hole Sir? Certainly, how big and where?” 

(And the ‘tooling’ is just a similar shaped bit of copper or graphite)

vtsteam:
Thanks Andrew. You need a water jet.  :poke:

awemawson:
. . . . . water jet . . . . now there's an idea . . . .  :lol:

krv3000:
 I can give you a water pistol lol

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