The Craftmans Shop > New from Old

Rebirth of a Denford MIRAC CNC Lathe

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awemawson:
Well Tom I already have the replacement rubber, so hope to fit it tomorrow morning (assuming the gathering of the rams goes to plan)

It was a relief to actually get it in - I've done similar sized tractor cab windows before, but with standard factory sized glass and rubber seal.

awemawson:
I did a pre-emptive strike on the rams and had them gathered before they knew what was happening, so could get on replacing the window rubber.


It went pretty well - no issue taking out the previous bit, and the usual struggle and acrobatics to get the new in but persistence won in the end  :ddb:

Now at least there is only one joint at the top and it's slightly neater than before (not difficult!)

awemawson:
As I can't get on stripping the cream coloured cover off  and sand blasting it due to the weather (a bit of snow this morning) I decided to attack the keyboard.

The user facing surface is legend printed on the underside, but it's not a membrane keyboard as such. There are individual switches below on a PCB. Now this upper surface has suffered a bit over the years. The lower right hand corner has had impact damage, and the plastic is peeling away all round the edge. The correct repair is to install a replacement plastic membrane, or even a keyboard, but as neither are available a work around was needed.

I decided to make a bezel that being held down by the same screws that retain the keyboard, would trap the plastic preventing further peeling, and cover the  major damage areas.

So I created a simple drawing in Autocad, exported a .DXF to Sheetcam to produce a  .TAP file of G code which I imported to MACH3 driving my CNC Plasma Table.

(Did I ever tell you I LOVE my CNC Plasma Table  :ddb: :ddb: )

It makes what would be a time consuming job simple, accurate and fast - how did I ever manage without one - how do you  :scratch:

Being a low mass item, once cleaned up and suitably drilled I was able to get a couple of coats of black satin on it before lunch by the simple expedient of accelerated drying using a hot air gun.

Popped it on, tested all still works - job done and I think the keyboard will last OK now for a few more years

nrml:
Why don't you get a replacement panel made? There seem to be a few companies doing this sort of thing.
https://www.fasciagraphics.co.uk/our-products/graphic-overlays
https://www.bex.co.uk/what-we-do

awemawson:
Money perhaps  :lol:

Bezel = Zero cost - all bits to hand, all equipment needed to hand  :ddb:

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