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626 mill riser block

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John Rudd:
The 6" round bar arrived today for the riser upgrade on my mill...... :dremel:

It is some weight I can tell you!

Hopefully I can fit it in the lathe but how I'm going to hold it is yet to be decided.....! :coffee:

Meanwhile here's a picture of the lump! :clap:

John Rudd:
The sawn face looks a good starting point for a datum....I s'pose I could put it on the mill table and fly cut the other side to ensure that is parallel, or I could drill and tap it and mount it on a face plate in the lathe......

If you were doing this what would your choice be?

RobWilson:
 :clap: :clap:  Thats a canny wee project John  :dremel: 



--- Quote ---If you were doing this what would your choice be?
--- End quote ---

I would true it up in the 4 jaw  :dremel:


Rob

John Rudd:
Well had to go to Gateshead this weekend to help out with the granbairns.....so no further forward...

However it has given me some thinking time about how I should machine the block.... :scratch:

Looking at my 4j chuck, its max reach is around 6"....so the bar will probably just fit....so I'm thnking of buying a bigger chuck ....this one.. 282230982967 But I'll also need a backplate to match...

Onwards and upwards.... :dremel:

John Stevenson:
John as you say they are big lumps and in a chuck, not holding on by much.

First one I did I did it in a big 3 jaw but still had it come loose, loose, not fly out, a couple of times.
Did all the machining and then drilled the 3 holes and the penny dropped.

Next one I did I faced both ends carefully then marked out and drilled from both ends 3 holes in each at 8.5mm and tapped them M10.

Fastened it on the face plate by the M10 screws with 4 dogs on the outside to act as "jaws" Never moved and then did all the machining at a far higher speed than the first one.
The M10's get opened out to M12 clearance or tapped M12 depending on your design.

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