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lead hammer build
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PK:
I reckon that's a good result! In my (badly failed) investment casting attempts I read that you need to fire  the plaster for an hour for each cm of thickness. Obviously it's not quite so critical for lead.

Given these things tend to get used and recast, perhaps fabricating a simple steel mould is the go?

krv3000:
a job well dun
PekkaNF:
Nice one.

I got mine from flea market. Used it yesterday. I friend called toltd that he kissed a rock with propellor. The screw was made out of stanless steel and from all soft hammers lead hammer turned out to be right hammer and a wood block played the part of soft anvil.

You'll need it.

Pekka
vtsteam:
Back in my early 70's naval architectural days I cast a dozen "ducks", or spline weights out of lead in a couple of ordinary plaster of Paris molds. The molds were cured for a week first (which may be the missing element here) before baking in the oven. I don't remember them steaming at all despite being unofficial non-investment, and the castings of about 3-4 lbs each came out well detailed. The molds were re-used an average of 6 times ea., so I'm sure it can be done.

Lead casts at about half the temperature of aluminum, and can be melted, as I did, on a camp stove outdoors. Fumes are dangerous, and lead is a cumulative poison in the body, of course, and this should only be done outside, and with intelligent precautions against inhalation and burns.

Vaseline, grease, butter, lard, etc all work fine as release agents for plaster mold cast over an existing part, or a carved wooden plug or pattern (as I used for my "ducks") -- as long as draft is maintained. And the results will look a lot better with a grease than cling wrap. Just some tips for next time.

I think the use of an old cheap sawed off hammer was very clever, and I'm sure you could clean up that head if you wanted. Or actually just re-melt it and cast anew for a better look, if important.
Andrew Wildman:
Thanks for the feed back.  I have used this a surprising  amount but it soon gets marred up and mushroomed over.it makes worrying about the casting finish seem a bit pointless! It makes sense to have a mould that can be easily reused.
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