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diy die filer
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DMIOM:
A well-thought-out build Andrew

O/T:

--- Quote from: Andrew Wildman on January 01, 2016, 11:01:00 AM ---.... Times like this it is handy to have a mill with a fair bit of head room...........

--- End quote ---

Is this why you need a ladder?  and will you planting that flag when you make the first ascent?



Dave    :coffee:
Andrew Wildman:
You joke, but the stool is used to get up to the drawbar! :D
raynerd:
Just keep the pictures coming... I will be following this when time allows.  :thumbup: :thumbup: top post
Andrew Wildman:
So I had a few evenings free this week to potter in the shed.

I completed the table.  The recess in the top will have a sacrificial Delrin puck in it that that means you can hold work close to the file.





I also made the crank bearing housing (shown with the bronze bushes)

Andrew Wildman:
I also had a go at modifying some files to fit.  I splashed out on some £2.50 wilko files, chopped them up, pressed them into an aluminium bush and filled any gaps with epoxy.  When the epoxy was set I chucked the file in the lathe (with brass shims over the jaws) and trued the bush to the file.  This is how they turned out.



If this method works ok I will get some more files and do the same thing.  As a by product you also get some stubby files with no taper that may be useful??? :scratch:

I also bored the coupling and made the reciprocating shaft.

This is a mock up of the bits so far on the lathe (clearly I am missing some table supports... before anybody points that out :bang:).  I will probably connect the drive shaft to a 19mm collet in the collet chuck rather than the 3 jaw as shown.  The picture is a bit confusing as there is a lathe and to tool holders cluttering the background, but hopefully you get the idea...



next jobs are to mount the other half of the jaw coupling to a shaft, make some table supports, make the delrin puck and tidy it all up with a splash of paint.
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