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PeterE builds a 3d Printer
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PeterE:
Hi tom37,

You are quite right about that. There are just a few but's and if's involved as well.

Using a MIG welder will require a good electrical and electromagnetical separation of the weld voltage and current, from the three-axis movement voltage and current. On top of that the MIG nozzle is quite stiff and heavy as it is adapted for hand movement, so the re-design would be very hefty, but yes, the functionality is there.

Converting a CNC mill to 3D-printing, well that is a lot easier as it more or less "just" requires an extruder head clamped on the mill Z-axis and that extruder can very well be a REPRAP one. The downside here is that I don't have a CNC mill - but yes, the functionality is there. I could even think of a solution to have a special attachment for the plastic extruder so that it can be mounted using the CNC mills normal tool fixing means, then change from mill to print is just a minutes job.

Well, we'll see where it goes. It is fun testing and trying new things. Thanks for your thoughts  :thumbup:

/Peter
PK:
We use our CNC router for welding...

Here's the TIG head:


We also use it for stud welding, although I just realised that we don't have a video of that. Here's the welder when we first got it.


It did take a bit of sorting out to eliminate earth loops and capacitive coupling. But we use these setups commercially.

PK
awemawson:
Great stuff  :thumbup:

Looking forward to the CNC stud welder - are you automating the loading into the collets?

I have this little hand held stud welder that works a treat:

http://madmodder.net/index.php/topic,10358.0.html
PeterE:
PK, thanks for showing! As far as I could see, the TIG nozzle was mounted to the ordinary machine spindle. Is it clamped around the outside or held by a collet?

This looks very mucxh like you could also fit a similar attachment for 3D-printing using ABS or PLA, it is just the extruder part that needs fixing.

Really a multi-putpose machine!

/Peter
DMIOM:

--- Quote from: PeterE on January 08, 2016, 08:45:16 AM ---......This looks very mucxh like you could also fit a similar attachment for 3D-printing using ABS or PLA, it is just the extruder part that needs fixing.......
--- End quote ---

Peter - you could do it but the I think the slower traverse speeds and acceleration limitations in most CNC mills/routers would make it a very slow 3D printer.

Dave
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