The Craftmans Shop > New from Old

JCB 803 Saga

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awemawson:
I decided to mount the voltage regulator on flying leads off the board, and bolt it to the largish 0v copper plane on the main pcb as a heat sink - time only will tell if it is enough.

awemawson:
I think I will just snip off the thick mounting wires and bend them over as retaining tabs rather than solder them, so that I can easily disassemble it in the future should the need arise.

I should perhaps point out that this is a different display board from the prototype one in my earlier posts that used ic sockets - I decided to solder in the display and ic as it's likely to get a bit of vibration, and anyway the lower profile was an advantage.

So a quick test to see it works - phew it does - then a tweak with the pots to calibrate 'empty' and 'full', and all that remains is to cut a bezel to surround the LEDs and hide the electronics

awemawson:
So I cut a bezel - oh I like my Laser Engraver  :lol:

Popped it in the hole, secured by a drop of super-glue and put it all together for a soak test to see how hot it gets.

awemawson:
That's actually the second bezel I cut.

Both were cut from some smoked brown perspex that I have squirrelled away that were water screens on my wire EDM machine that I replaced with clear polycarbonate. The perspex was a bit scruffy, so when it had been cut I cleaned it with IPA (Industrial Pure Alcohol - not the beer  :drool:) and it instantly started forming stress cracks.

Now I've heard of this before but never seen it. The second bezel was cut from the same sheet, in fact with in a few mm of the first one, but this time I cleaned it with soap and water.

Have a picture of the cracks:

Bluechip:
Oh yeah, done it myself  :doh:

One day at work on a IBM 1403 line printer, the print cartridge oiler reservoir was a Perspex block arrangement and it had some crap in it, so Dick-Ed here squirted it with AF spray ....  :bang:

Just like dropping an ice cube into water ..  :lol:

Didn't quite fall apart so I wrapped tape around it and ordered a new one.  :scratch:

Dave

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