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Ratchet Clamp Repair

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Meldonmech:
 Hi Guys
     I have had half a dozen plastic and steel ratchet camps for quite a while now. They were originally bought when I was building the conservatory.  They were never top quality but were available when I was in desperate need. Recently one expired, so I removed five retaining screws and opened it up, and found the plastic ratchet lever/ handle had lost it's nib.
      I made a hard wood replacement to see if that would work and it did, quite well, so decided to cast some in aluminium.

Meldonmech:
 
     I made some patterns, and on a recent sunny day when converting scrap into ingots decided to make some moulds for the handles. A couple of handles where cast.

Meldonmech:
 
    The surplus metal was sawn off,  then the castings were fettled on the belt sander.

Meldonmech:
 
    The handles were then drilled, and finished filed to final shape, with corners removed for comfort, and given a trial fit. The ratchet worked well so the cover was replaced, job done.  Only five more to go.

                                                              Cheers  David

Ginger Nut:
Thanks I have one or two similar.

Mind you a mate paid big bucks for top line clamps when he stored them near a summer lit window the sun destroyed the plastic handle next time he used them they wouldn't work.
No replacement parts available told go out buy new ones.

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