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Working on a new tiny shop

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vtsteam:
Jeff, true. Yesterday I had to go back to the office at the lumberyard to correct the slip they gave me -- I'd already loaded 2 sheets of plywood with a yard man's help. I needed a 2x6 to finish. And he said he'd get it and load it while I was in the office. I hesitated. I always like to pick my own lumber. So I said, "Okay, but make sure it's a straight one." He said he would.

I got back to the truck and sighted down the 2x6. It had cross grain and  a big bend at one end. The yard man was gone so I walked the piece back to the stacks, and after sorting through 4 other pieces finally found a straight one.

The sad thing is, I don't think he was trying to pull a fast one. I think he truly didn't know the difference. He probably never brought the end up to his eye -- just looked at it from afar and thought it was straight.

Anyway -- not much done today on the shop. Late afternoon I hunted up an old salvaged sheet of 1/2" plywood that was leaning against a storage shed. It was in good shape still, even though it had spent 10 years there -- protected by some metal roofing in front and the shed overhang. Just the bottom edge near the ground had rotted for a couple inches.

So, that saved about $35 in plywood. I cut the sheet up into 4 pieces for 4 vertical dividers to go into the bench. Two against the end legs, and two hanging in the center. These pieces will carry the drawer slides, The two end pieces sit on top of the leg cleats. The two center pieces are 3-1/2" longer and will get 1by4 cleats to match on either side. These together will form the bottom most drawer slides for 3 drawer sections.

Sorry, no pics today -- it got too dark too quickly.

vtsteam:
I ripped up some 1 by 6 into 3/4" square x 17" drawer slides, and cut some 1 by 4 into 17" lengths for the bottom slides. The salvaged plywood for dividers is also on top of the bench. One of the plywood end pieces is just sitting in place to check fit, on top of the back leg cleat. It will get drawer slides glued and fastened in place first before screwing to the legs.

vtsteam:
Today, I sanded the plywood end panels and divider panels, and began gluing and screwing the drawer slides in position.

A side piece for each drawer depth (there are 4 different depths) was used as a spacer to determine where to place the slide. I used 1/8" shims to give enough clearance for sliding and wood movement before screwing the slides down. You can see a drawer side and the slide and shims here:



vtsteam:
Here is a finished end panel in position. It sits on top of the 2x4 leg cleat, and that cleat also serves as the bottom slide.

vtsteam:
The two divider panels. These are 3-1/2" longer than the side panels and have 1 by 4's screwed to the bottom to act as slides for the same drawer that will ride on the leg cleats of the side panels.

All ready to go for attachment to the bench tomorrow.

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